Manufacturing Facilities

Plant Facilities

Our manufacturing facility in Jebel Ali, UAE, features state-of-the-art technology, equipment and tools, enabling us to completely manufacture, assemble and test modular systems, piping and skids. The manufacturing and assembly yard is situated in the Jebel Ali Free zone (North), 40 km from Dubai. and is close to the Jebel Ali free zone sea port.

Important yard data is as follows:

Plant area

  • - 356000 Sq. feet
  • - 280000 Sq. feet
  • - 76000 Sq. feet

Cranage

  • - 4
  • - 8
  • - 1

STRUCTURAL MANUFACTURING

Key features and capabilities include, but are not limited to:

  • The structural fabrication shop has a dedicated 26000 sq. feet area
  • Equipped with semi-automatic and automatic machineries to handle the most complicated of structural works.
  • A dedicated 20 tonne crane area is available to handle skids of higher tonnage with ease.
  • Structural fabrication can also be carried out through a combination of stainless steel and carbon steel materials using dissimilar welding procedures.
  • Material traceability is ensured during manufacturing and are traceable to material test reports. Traceability of welders for all major welds is also maintained. Automatic low stress stenciling machines are used for all material marking needs.
  • Overhead Crane (Size & Number)      -           10 MT – 1 No , 20 MT – 1 No

Machineries include: Band SAW machine suitable to cut almost all sizes of structural members.

TANK MANUFACTURING

Machineries include

  • Water jet cutting machine with a capacity of up to 100 mm thicknesses
  • Rolling machine (Capacity) – 25 mm thick
  • Miller PipeWorx(Multi-process) – 2 No.s

Key features and capabilities include, but are not limited to:

  • The tank fabrication shop has a dedicated area of 25000 sq feet
  • Our tanks fabrication division is fully equipped with state-of-the-art facilities for rolling, cutting, beveling and welding of tanks.
  • We have successfully designed, manufactured and supplied stainless steel tanks and pressure vessels as per ASME Sec VIII Div 1,API 650,UL-142 ,GOST and DOSH requirement.
  • Guidelines for handling of stainless steel materials are followed strictly to ensure stainless steel materials are not prone to any type of contaminants.
  • Overhead Crane (Size & Number)      -           10 MT – 2 No.

COATING

Key features and capabilities include, but are not limited to:

  • Our coating division is approved by all major international paint manufacturers, and has all necessary qualifications and equipment to carry out projects as per international standards.
  • We have highly-skilled staff for surface preparation, coating application, inspection and HSE, with more than 25 years of experience in the coating field, and qualified inspectors with NACE & British Gas certifications.
  • Petronash is capable of blasting and painting as per most onshore/offshore specification requirements for skid packages, storage tanks, pipes and spools, and fire proofing of structures.
  • Our facilities include dedicated closed shed shops for blasting & painting.
  • All surface preparation work is completed as per the National Association of Corrosion Engineers (NACE), Swedish Standards (SA, St), Steel Structures Painting Council (SSPC) and British Standards.
  • Overhead Crane (Size & Number)      -           10 MT – 2 No.

Special Coating Approvals include:

  • Tetra fluro ethylene based Infrared reflective coating

Approved applicator oftetrafluoroethylene-based infrared reflective coating that reflects sunlight and prevents inside temperature from rising up owing to heat absorption.

The infrared reflective effect of coating reduces the surface temperature from rising up owing to heat absorption of the panel at least 10 Degree Centigrade, compared with surfaces not giventhe same coating in similar conditions.

  • Fire Proofing Application

Approved applicator of mesh-free passive fire protection (PFP) coating

In order to protect process plant and structural from the effects of the over-pressure produced by the gas explosion and any subsequent fire, it is common practice to use blast panels and passive fire protection (PFP).

In the event that a gas explosion precedes a fire, the blast panel and fire protective coating must remain intact.

PIPING MANUFACTURING

Key features and capabilities include, but are not limited to:

SKID-MOUNTED PACKAGES ASSEMBLY AND TESTING

Key features and capabilities include, but are not limited to:

WHCP ENCLOSURE MANUFACTURING

Key features and capabilities include, but are not limited to:

WHCP ASSEMBLY AND TESTING

Key features and capabilities include, but are not limited to:

CALIBRATION LAB

The Calibration Laboratory at Petronash is an in-house centre of excellence for the calibration of all types of measuring and monitoring devices used on projects. At Petronash, the use of only properly calibrated devices is of paramount importance. It is corporate policy that all measuring and monitoring devices needed on projects are purchased, owned, maintained and regularly calibrated by the Calibration Lab.

WAREHOUSING FACILITIES

Petronash has a well-maintained spacious warehouse. The entire facility covers an area of approximately 27,000 square feet.

Key features and capabilities include, but are not limited to:

INSPECTION AND TESTING

Petronashfirmly believes Quality is of paramount importance in the execution of its manufacturing and service operations in line with the requirements of ISO Standards 9001:2008.
At Petronash, Quality is an integral part of work, and compliance withcustomer requirements is of utmost importance.
We have a strong team of QC Inspectors experienced, trained and certified in NDT, welding and painting inspections.

Customer requirements for inspection and testing are clearly understood at the very early stages of the project and complied with throughout all phases of project execution.

IN-HOUSE TESTING FACILITIES:

  • Positive Material Identification Test - XRF and OEM Analysers                                             
  •  Magnetic Particle Testing
  •  Dye Penetration Test
  •  Load Testing
  •  TDS Meters for water quality
  •  SRB Testing for water quality
  •  RTFI and related equipment
  •  Holiday tester
  •  Low voltage sponge tester

Our in-house RT bunker ensures that the radiographic testing activities are carried out without affecting any production activities

 

Plant Facilities

Our manufacturing facility in Sugar Land, Texas, US, features state-of-the-art technology, equipment and tools, enabling us to completely manufacture, assemble and test modular systems, chemical injection systems and well-head control panels.

Important yard data is as follows:

STRUCTURAL FABRICATION

Key features and capabilities include:

PIPING FABRICATION

Key features and capabilities include, but are not limited to:

TANK FABRICATION

Machineries include:

Key features and capabilities include, but are not limited to:

WHCP ENCLOSURE MANUFACTURING

Key features and capabilities include, but are not limited to:

WHCP ASSEMBLY AND TESTING

Key features and capabilities include, but are not limited to:

CIS ASSEMBLY AND TESTING

Key features and capabilities include, but are not limited to:

CALIBRATION LAB

Key features and capabilities include, but are not limited to:

The Calibration Laboratory at Petronash is an in-house centre of excellence for the calibration of all types of measuring and monitoring devices used on projects. At Petronash, the use of only properly calibrated devices is of paramount importance. It is corporate policy that all measuring and monitoring devices needed on projects are purchased, owned, maintained and regularly calibrated by the Calibration Lab.

WAREHOUSING FACILITIES

Petronash Americas has a well-maintained spacious warehouse, built on a 4000 square feet area, with an additional 4000 square feet of outdoor storage and space for expansion. Petronash has state-of-the-art material handling equipment for hassle-free material movement. There is pallet racking and cantilever racking storage systems built to suit specific requirements and heavy structural material storage. The warehouse is equipped with 24hr CCTV surveillance; the entire warehouse premises are in a safe and controlled environment. No unauthorized access to the premises is allowed.

INSPECTION AND TESTING

Petronash firmly believes Quality is of paramount importance in the execution of its manufacturing and service operations in line with the requirements of ISO Standards 9001:2008.

At Petronash, Quality is an integral part of work, and compliance with customer requirements is of utmost importance. We have a strong team of QC Inspectors experienced, trained and certified in NDT, welding and painting inspections.

Customer requirements for inspection and testing are clearly understood at the very early stages of the project and complied with throughout all phases of project execution.

IN-HOUSE TESTING FACILITIES:

  • Positive Material Identification Test – XRF and OEM Analyzers
  • RTFI and related equipment

Plant Facilities-DAMMAM

Our upcoming manufacturing facility in Dammam, Saudi Arabia, features state-of-the-art technology, equipment and tools, enabling us to completely manufacture, assemble and test modular systems, chemical injection skids and wellhead control panels.

Important yard data is as follows:

Plant area

  • - 130,000Sq. feet
  • - 72,000 Sq. feet
  • - 58,000 Sq. feet

Cranage

  • - 2
  • - 3

UPCOMING FACILITIES UNDER CONSTRUCTION INCLUDE: