Manufacturing Facilities - Dubai-UAE
Plant Facilities
Our manufacturing facility in Jebel Ali, UAE, features state-of-the-art technology, equipment and tools, enabling us to comprehensively manufacture, assemble and test modular systems, piping and skids. The manufacturing and assembly yard is situated in the Jebel Ali Free zone, 40 km from Dubai. and is close to the Jebel Ali free zone sea port.
Cranage
1 Tonne - 1 5 Tonne - 5 10 Tonne - 14 20 Tonne - 1
Plant Area
590,000 Sq.ft
Overall Area
395,000 Sq.ft
Open Area
195,000 Sq.ft
Covered Area
Our Manufacturing Facilities Includes
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Structural Manufacture
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Tank Manufacture
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Piping and Spools
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WHCP Enclosure
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Coating & Painting
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Assembly & Testing
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Inspection and Testing
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Calibration
Lab -
Warehousing Facilities
Structural Manufacturing
Key features and capabilities include, but are not limited to:
- The structural fabrication shop has a dedicated 26000 sq. ft area
- Equipped with semi-automatic and automatic machineries to handle the most complicated of structural works.
- A dedicated 20 tonne crane area is available to handle skids of higher tonnage with ease.
- Structural fabrication can also be carried out through a combination of stainless steel and carbon steel materials using dissimilar welding procedures.
- Material traceability is ensured during manufacturing and are traceable to material test reports. Traceability of welders for all major welds is also maintained. Automatic low stress stenciling machines are used for all material marking needs.
- Overhead Crane (Size & Number) - 5 MT-1, 10 MT-3, 20 MT -1
- Robotic coping machine
Machineries include: Band SAW machine suitable to cut almost all sizes of structural members.
Tank Manufacturing
Machineries include
- Water jet cutting machine with a capacity of up to 100 mm thicknesses
- Rolling machine (Capacity) – 25 mm thick
- Miller PipeWorx(Multi-process) – 2 No.s
- CNC Plasma cutting machine
Key features and capabilities include, but are not limited to:
- Our tanks fabrication division is fully equipped with state-of-the-art facilities for rolling, cutting, beveling and welding of tanks.
- We have successfully designed, manufactured and supplied stainless steel tanks and pressure vessels as per ASME Sec VIII Div 1,API 650,UL-142 ,GOST and DOSH requirement.
- Guidelines for handling of stainless steel materials are followed strictly to ensure stainless steel materials are not prone to any type of contaminants.
- Overhead Crane (Size & Number) - 10 MT – 2 No.
Piping and Spools Manufacturing
Key features and capabilities include, but are not limited to:
- The piping manufacturing shop has a dedicated closed area of 11,000 Sq.ft
- The Piping manufacturing shop employs a highly-skilled workforce, and is well-developed to work according to different work specifications.
- The materials used for piping are Carbon Steel (ASTM A53 Gr. A/B, A106 Gr. A/B, API 5L Gr. A/B, API 5L X60) and low temperature steel (ASTM A333 Gr.6) through non-ferrous materials, such as Inconel 825, Monel, Stainless Steel (316L), Super Duplex Stainless Steel and titanium.
- TIG Welding Sets (Size & Number) 400 A: 8 units’ high frequency.
- Hydro Test Facilities (Description) Bucket pumps, pneumatic test benches, chart recorders and test gauge.
- PWHT Facilities – third party
- Overhead Crane (Size & Number) - 10 MT – 1 No.
- Exotic Metals Capability :
- Super Duplex
- Inconel
- Monel
WHCP Enclosure Manufacturing
Key features and capabilities include, but are not limited to:
- The WHCP enclosure manufacturing shop has a dedicated 15000 Sq.ft area
- The manufacturing division is equipped with state-of-the-art machineries such as 5-Axis CNC waterjet cutting machine, CNC bending, Shearing machine & Press brake machine, Automatic Tube bending machine and Corner notching machines.
- With over a decade of cumulative experience and expertise, combined with our state-of-the-art precision equipment, Petronash is capable of manufacturing components to the highest standards.
- TIG/MIG welding, riveting and spot welding processes are used in the manufacturing of our stainless steel cabinets.
- We can manufacture and test control panels as per the the requirements of NEMA 4X and IP X6 requirements by ensuring that the design and manufacturing requirements of the applicable standards are complied with.
- Overhead Crane (Size & Number) 10 MT – 2 No.
Coating & Painting
Key features and capabilities include, but are not limited to:
- Our coating division is approved by all major international paint manufacturers, and has all necessary qualifications and equipment to carry out projects as per international standards.
- We have highly-skilled staff for surface preparation, coating application, inspection and HSE, with more than 25 years of experience in the coating field, and qualified inspectors with NACE & British Gas certifications.
- Petronash is capable of blasting and painting as per most onshore/offshore specification requirements for skid packages, storage tanks, pipes and spools, and fire proofing of structures.
- Our facilities include dedicated closed shed shops for blasting & painting.
- All surface preparation work is completed as per the National Association of Corrosion Engineers (NACE), Swedish Standards (SA, St), Steel Structures Painting Council (SSPC) and British Standards.
- Overhead Crane (Size & Number) - 10 MT – 1 No.
Special Coating Approvals include:
- Tetra fluro ethylene based Infrared reflective coating
- Approved applicator oftetrafluoroethylene-based infrared reflective coating that reflects sunlight and prevents inside temperature from rising up owing to heat absorption.
- The infrared reflective effect of coating reduces the surface temperature from rising up owing to heat absorption of the panel at least 10 Degree Centigrade, compared with surfaces not giventhe same coating in similar conditions.
- Fire Proofing Application
- Approved applicator of mesh-free passive fire protection (PFP) coating
- In order to protect process plant and structural from the effects of the over-pressure produced by the gas explosion and any subsequent fire, it is common practice to use blast panels and passive fire protection (PFP).
- In the event that a gas explosion precedes a fire, the blast panel and fire protective coating must remain intact.
Packages Assembly & Testing
Key features and capabilities include, but are not limited to:
- This shop has a dedicated area of 97,000 Sq.ft
- The workforce of assembly and testing is supervised by the same team in charge of piping manufacturing.
- Our workforce for assembly of packages is also well trained to troubleshoot any problem arising during assembly and testing of packages and resolve it as per the duly approved processes by QA/QC.
- The proximity of assembly yards to piping manufacturing shop and central warehouse helps in reducing material movement.
- Each package and its subassemblies are identified by its unique serial number/tag number starting from manufacturing stage till assembly, testing and delivery to customer.
- Our assembly team is well trained to ensure that components issued against each package are assembled in the respective package in order to maintain package wise traceability.
- The assembly and testing team is capable of carrying out various tests on packages ranging from pressure testing to factory acceptance testing and flushing.
- The layout of our open yards for assembly and testing is planned in such a way to enable us to have direct access for loading and delivery of packages on trailers and other heavy vehicles. Also, the yards have enough clear space around the gantry cranes for heavy tonnage cranes to take position for the lifting of packages. This facilitates the loading of packages lying away from the entrance or even exceptionally heavy packages which cannot be lifted by gantry cranes.
- We have a specialist team of electrical technicians commonly working on WHCP and Modular packages to carrying out complex internal wiring of Local Control Panels and PLC-based panels as well as the wiring of the most advanced instruments. Our electrical team is also trained in carrying out cable tray layout, cabling, glanding and termination as per best industry practices.
- Gantry Crane (Size & Number) - 10 MT – 3 Nos. and 5 MT – 4 Nos.
Inspection and Testing
Petronash firmly believes Quality is of paramount importance in the execution of its manufacturing and service operations in line with the requirements of ISO 9001:2015 Standards.
We have a strong team of QC Inspectors experienced, trained and certified in NDT, welding and painting inspections.
Customer requirements for inspection and testing are clearly understood at the very early stages of the project and complied with throughout all phases of project execution.
IN-HOUSE TESTING FACILITIES:
Key features and capabilities include, but are not limited to:
- Positive Material Identification Test - XRF and OEM Analysers
- Magnetic Particle Testing
- Dye Penetration Test
- Load Testing
- TDS Meters for water quality
- SRB Testing for water quality
- RTFI and related equipment
- Holiday tester
- Low voltage sponge tester
Calibration Lab
The Calibration Laboratory at Petronash is an in-house centre of excellence for the calibration of all types of measuring and monitoring devices used on projects. At Petronash, the use of only properly calibrated devices is of paramount importance. It is corporate policy that all measuring and monitoring devices needed on projects are purchased, owned, maintained and regularly calibrated by the Calibration Lab.
- The laboratory is equipped with all necessary master equipment traceable to national and international standards.
- The calibration lab ensures that all monitoring and measuring devices are fit for use and are maintained to defined accuracy and acceptable standards.
- The respective users take monitoring and measuring devices from the laboratory, use them as required, and then return them to the laboratory for recalibration on due dates.
Warehousing Facilities
Petronash has a well-maintained spacious warehouse. The entire facility covers an area of approximately 27,000 Sq.ft
Key features and capabilities include, but are not limited to:
- Powered with SAP system, we ensure that our storage requirements and inventory management needs are met
- Providing real-time visibility at all levels to control stock, streamline purchases and improve production.
- With AISLE Master, material movement tow tractor and combilift, we have state-of-the-art material handling equipment for hassle-free material movements.
- We have an in-house designed and build racking facility to suit the specific requirements of heavy structural storage.
- Equipped with 24hrs CCTV surveillance, the entire warehouse premises are safe and a controlled environment. No unauthorized access to the premises is allowed.
